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EPOCH 650 Ultrasonic Flaw Detector

The EPOCH 650 Digital Ultrasonic Flaw Detector combines Evident industry leading conventional flaw detection capabilities with the efficiency of a highly portable, intuitive instrument. The EPOCH 650 flaw detector’s blend of efficient menus and direct acc

  • Designed to meet the requirements of ISO 22232-1
  • PerfectSquareTM tunable square wave pulser
  • Full screen A-scan mode
  • Digital high dynamic range receiver

Economical Size, Quality Performance

The EPOCH 650 Digital Ultrasonic Flaw Detector combines Evident’ industry leading conventional flaw detection capabilities with the efficiency of a highly portable, intuitive instrument. The EPOCH 650 flaw detector’s blend of efficient menus and direct access keys allows you to take advantage of the highest quality flaw detection platform with exceptional ease of use.

Designed for All Inspection Environments

The EPOCH 650 is designed for use in nearly any inspection environment, from bench top testing in a laboratory to extreme outdoor and hazardous conditions. Designed for IP rating in either knob (IP66) or navigation pad (IP67) configurations, and tested to very high environmental and reliability standards, the EPOCH 650 allows users in any inspection environment to feel confident in both the performance and durability of the instrument.

Simple and Comfortable Operation

The EPOCH 650 design is focused on providing a very high level of flaw detection with the simplicity of a basic instrument. The EPOCH 650 is designed to be ergonomic, intuitive, and practical for both experienced and novice ultrasonic inspectors.

Intuitive User Interface

The EPOCH 650 user interface is based on the industry leading EPOCH 600 flaw detector. The EPOCH 650 combines a simple menu structure for instrument settings, calibration and software feature adjustment, with the EPOCH brand’s hallmark direct-access key approach

for critical inspection functions such as gain and gate adjustment, screen freeze, and file save. Supported in multiple languages, the EPOCH 650 user interface is intuitive for any level of operator.

Vibrant VGA Display with Full Screen Mode

The EPOCH 650 features a full VGA (640 x 480 pixels) resolution display. The horizontal design of the EPOCH 650 optimizes the A-scan size and readability on this high quality display. Built with transflective technology, this VGA display provides excellent clarity in indoor, low lighting conditions using its powerful backlight, as well as in direct sunlight by using the ambient light as a pseudo-backlight.

The full screen mode feature enhances this vibrant display to provide the largest A-scan in an EPOCH series flaw detector!

Simple and Comfortable Operation

Options for Comfortable Navigation

In order to accommodate different user needs and preferences, the EPOCH 650 is available in two hardware configurations:

Knob

The adjustment knob on the EPOCH 650 is used along with the CHECK and ESC keys to adjust parameter values in either coarse or fine increments. You have the ability to lock the knob to prevent accidental parameter value changes during an inspection. This configuration provides smooth value slewing for customers who prefer adjusting parameters using a knob. The knob configuration is designed to meet the requirements of IP66.

Navigation Pad

The EPOCH 650 navigation pad is a hallmark feature of the EPOCH flaw detectors. The up and down arrows on the navigation pad are used for coarse parameter adjustment, and the left and right arrows for fine adjustment. The navigation pad also contains additional functions and frequently used parameters such as gain, save, and the CHECK and ESC keys. The navigation pad configuration is designed to meet the requirements of IP67.

Physical Features – Rear

A – USB On-The-Go port
B – MicroSD card
C – DC power connector
D – VGA port
E – Digital I/O port
F – Transducer connectors (2)
G – Battery door
H – Pipe stand

Options for Comfortable Navigation

Key Features

  • Designed to meet the requirements of ISO 22232-1
  • PerfectSquareTM tunable square wave pulser
  • Full screen A-scan mode
  • Digital high dynamic range receiver
  • Thirty digital filters for enhanced signal-to-noise ratio
  • 2 kHz PRF for rapid scanning
  • Knob or navigation pad adjustment configurations
  • Large, full VGA sunlight readable display
  • 15+ hours of battery life
  • Standard dynamic DAC/TCG and onboard DGS/AVG
  • Multiple on-board report formats
  • MicroSD memory card for data transfers
  • Optional Corrosion Module software with Encoded B-scan
  • USB On-The-Go (OTG) for PC communication
  • Alarm and VGA outputs
  • Optional analog output
  • Large, full VGA resolution transflective display for vivid clarity in any indoor lighting and direct sunlight conditions
  • Rubber overmolded bumpers on all four corners for shock absorption and anti-marring considerations
  • Four-point harness connection for chest straps
  • “No tools” access to battery compartment and side I/O door
  • Continuous position stand with right angle crook for improved stability from 0 to 180 degrees
  • Gasketed side door for USB OTG connection and removable memory
  • Standard internal, rechargeable lithium-ion battery
  • Lightweight, ergonomic design for increased portability and ease of use
  • EPOCH 650 Digital ultrasonic flaw detector, AC or battery operation
  • Charger/AC adapter (100 VAC, 115 VAC, 230 VAC, 50 Hz or 60 Hz)
  • Rechargeable lithium-ion battery
  • Transport case
  • USB cable
  • Quick reference card
  • Comprehensive operation manual (CD)

Technical Specifications

Portable, Rugged, and Ergonomic
Instrument Inputs/OutputsUSB Ports / USB On-The-Go (OTG)
RS-232 PortYes
Video OutputVGA output standard
Analog Output1 analog output (optional), Selectable 1 V/10 V Full Scale, 4mA max
Alarm Output3 alarm outputs, 5 V TTL, 10 mA
Trigger I/OTrigger input, 5V TTL;Trigger output, 5V TTL, 10 mA max
Encoder Inputs1-axis encoder line (quadrature - Corrosion Module mode only)
Environmental RatingsIP Rating / Designed to meet the standards of the Ingress Protection (IP) rating number IP67 (navigation pad version) or IP66 (knob version) per IEC 60529-2004 (Degrees of Protection provided by enclosures – IP Code). The product design was confirmed to meet the IP rating by means of Evident internal design verification test process that occurs prior to the release of the product to production.
Explosive AtmosphereSafe operation as defined by Class I, Division 2, Group D, as defined in the National Fire Protection Association Code (NFPA 70), Article 500, and tested using MIL-STD-810F, Method 511.4, Procedure I.
Shock TestedMIL-STD-810F, Method 516.5 Procedure I, 6 cycles each axis, 15g, 11 ms half sine.
Vibration TestedMIL-STD-810F, Method 514.5, Procedure I, Annex C, Figure 6, general exposure: 1 hour each axis
Operating Temperature–10 °C to 50 °C (14 °F to 122 °F)
Battery Storage Temperature0 °C to 50 °C (32 °F to 122 °F)
GeneralOverall dimensions (W x H x D) / 236 mm x 167 mm x 70 mm (9.3 in. x 6.57 in. x 2.76 in.)
Weight1.6 kg (3.5 lb), including lithium-ion battery
KeypadEnglish, International, Japanese, Chinese
LanguagesEnglish, Spanish, French, German, Japanese, Chinese, Portuguese, Russian
Transducer connectionsBNC or Number 1 LEMO
Data storage100,000 IDs onboard, removable 2 GB MicroSD card (standard)
Battery typeSingle lithium-ion rechargeable standard
Battery life15 h to 16 h (lithium-ion)
Power requirementsAC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 HZ to 60 Hz
Display typeFull VGA (640 x 480 pixels) transflective color LCD, 60 Hz update rate
Display dimensions (W x H, Diag.)117 mm x 89 mm, 146 mm (4.62 in. x 3.49 in., 5.76 in.)
PulserPulser / Tunable Square Wave
PRF10 Hz to 2000 Hz in 10 Hz increments
Energy settings100 V, 200 V, 300 V or 400 V
Pulse widthAdjustable from 25 ns to 5,000 ns (0.1 MHz) with PerfectSquare™ technology
Damping50, 100, 200, 400 Ω
ReceiverGain / 0 to 110 dB
Maximum input signal20 V p-p
Receiver input impedance400 Ω ± 5%
Receiver bandwidth0.2 MHz to 26.5 MHz at -3 dB
Digital filter settingsThirty digital filter sets standardSeven ISO 22232-1:2020 compliant filters (0.2-10 MHz, 2.0-21.5 MHz, 8.0-26.5 MHz, 0.5-4 MHz, 0.2-1.2 MHz, 1.5-8.5 MHz, 5-15 MHz)
RectificationFull-wave, Positive Half-wave, Negative Half-wave, RF
System linearityHorizontal: ± 0.5% FSW
Resolution0.25% FSH, amplifier accuracy ± 1dB
Reject0 to 80% FSH with Visual Warning
Amplitude measurement0 to 110% full screen height with 0.25% resolution
Measurement rateEquivalent to PRF in all modes
CalibrationAutomated calibration / Velocity, Zero OffsetStraight Beam (First Backwall or Echo-to-Echo)Angle Beam (Soundpath or Depth)
Test modesPulse Echo, Dual, or Through Transmission
UnitsMillimeters, inches, or microseconds
Range3.36 mm to 13,388 mm (0.132 in. to 527.10 in.) @ 5,900 m/s (0.2320 in./μ)
Velocity635 m/s to 15240 m/s (0.0250 in./µs to 0.6000 in./µs)
Zero offset0 µs to 750 µs
Display delay-59 mm to 13,401 mm (-2.320 in. to 526.97 in.) @ longitudinal velocity in steel
Refracted angle0° to 90° in 0.1° increments
GatesMeasurement gates / 2 fully independent gates for amplitude and TOF measurements
Gate startVariable over entire displayed range
Gate widthVariable from Gate Start to end of displayed range
Gate heightVariable from 2 to 95% full screen height
AlarmsPositive and Negative Threshold, Minimum Depth (Gate 1 and Gate 2)
MeasurementsMeasurement display locations / 5 locations available (manual or auto selection)
Gate (1, 2)Thickness, Soundpath, Projection, Depth, Amplitude, Time-Of-Flight, Min./Max. Depth, Min./Max. Amplitude
Echo-to-EchoStandard Gate 2-Gate 1, Optional IF Gate Tracking
Other measurementsOvershoot (dB) value for DGS/AVG, ERS (equivalent reflector size) for DGS/AVG, AWS D1.1/D1.5 A, B, C and D values, Reject Value, Echo to RefdB values
DAC/TCGStandard
DAC pointsUp to 50 points, 110 dB dynamic range
Special DAC modesCustom DAC (up to 6 curves), 20-80% View
Curved surface correctionStandard OD or Bar correction for Angle Beam measurements
Corrosion (optional)Zero-cross measurement algorithm, V-Path correction, Single or Echo-to-Echo, Encoded B-scan

Software & Options

EP650-TEMPLATE (Q1400002): Template Storage

EP650-API5UE (Q1400003): API 5UE Flaw Sizing

EP650-AVERAGE (Q1400004): Waveform Averaging

EP650-IG (Q1400005): Interface Gate

EP650-BEA (Q1400006): Backwall Echo Attenuator (BEA)

EP650-CORRSN (Q1400001): Corrosion Module (includes encoded B-scan)

Optimized Access to Powerful Features

The EPOCH 650 provides excellent quality ultrasonic performance. Based on the same digital architecture as the EPOCH 600 and EPOCH 1000 Series, the EPOCH 650 provides flexible, powerful pulsing and receiving features to accommodate the needs of most flaw detection inspections.

Pulser/Receiver

The EPOCH 650 comes standard with powerful flaw detection capabilities, such as:

  • PerfectSquareTM tunable square wave pulser
  • Digital high dynamic range receiver
  • Thirty (30) 100% digital filter sets
  • Auto or manually adjustable PRF from 10 Hz to 2000 Hz
  • Pulser voltage from 100 V to 400 V
  • Amplitude resolution to ± 0.25%
  • Five customizable digital measurements
Standard Software Features

Dynamic DAC/TCG: Calculates signal amplitude as a percentage or decibel level compared to a DAC curve or a reference echo amplitude fixed at a time-varied gain. DAC versions include Standard, ASME 3, JIS, and Custom. Also includes several key features: dynamically adjustable DAC curves, switchable DAC and TCG views, custom DAC warning curves, and 20-80% DAC views.

DGS/AVG: This flaw sizing technique allows echo signals to be evaluated with a DGS/AVG diagram associated to
a particular type of probe and material. The DGS/AVG diagram illustrates the relationships between echo height, flaw size, and distance from the transducer.

AWS D1.1 and D1.5: Provides a dynamic reflector indication rating for various AWS weld inspection applications. This allows more efficient inspections by eliminating manual calculations.

Versatility Through Optional Performance

Optional Software Features

Interface Gate: This optional third measurement gate enables real-time tracking of a variable interface echo in order to maintain consistent digital measurements.

Corrosion Module: Simplified corrosion mode allowing automatic ultrasonic setups based on transducer selection, Automatic Gain Control (AGC), thickness gage measurement algorithm, V-Path correction, and transducer wear compensation using an automatic zero function (“Do Zero”). Also features color-coded Grid View and encoded B-scan.

Template Storage: Allows on-screen comparison of a live waveform with a saved reference waveform. Saved templates can be dynamically toggled on and off with a single key press for fast waveform comparison. Excellent for spotweld analysis and other applications.

Backwall Echo Attenuator (BEA): Attenuates the backwall of an inspected part using the screen region defined by Gate 2.

API 5UE: Allows defect sizing according to API Recommended Practice 5UE. Uses the Amplitude Distance Differential Technique (ADDT) to measure the size of
potential defects during the prove-up process of OCTG pipe.

Waveform Averaging: This feature allows live A-scan averaging 2X, 4X, 8X, 16X, and 32X.

Data Logging and PC Interfacing

Data Management

The EPOCH 650 allows several methods of storing, archiving and reporting inspection and calibration data.

The instrument features up to 100,000 points of onboard memory, as well as video recording and review. It is also fully compatible with Evident PC interface program, GageViewTM Pro. With quick file setup functions and flexible data management, logging and reporting inspection data is simple and efficient.

On-board Reporting

The EPOCH 650 allows report generation on-board in a variety of formats. You can easily capture screen shots to the removable microSD card, as well as exporting saved data in .csv or .xml files. The instrument also features Bitmap report generation for single data points or entire files.

The EPOCH 650 comes standard with a video recording feature. You can capture up to 8 minutes of the live A-scan inspection data at 60 frames per second. This data can be reviewed on the EPOCH 650 or exported for review on a PC.

Data Logger

The EPOCH 650 features an onboard data logger for calibration and inspection file storage. The instrument comes with two primary file types: calibration (CAL) and incremental (INC) files. CAL files allows you to save a virtually unlimited number of parameter setups for fast and easy recall to live settings. INC files store multiple pieces of inspection data under a single file name for downloading and reporting by inspection.

The onboard data logger is enhanced by full featured corrosion-style data logger file types standard on the EPOCH 650. This feature includes the following data file types: sequential, sequential with custom point, 2-D grid, 2-D grid with custom point, 3-D grid, boiler, 2-D EPRI.

Image right: EPOCH 650 on-board file report output (Bitmap format)

GageViewTM Pro

The EPOCH 650 is fully compatible with our PC interface program, GageViewTM Pro. You can download inspection data, review measurements on a PC, export measurements and calibration data to common spreadsheet programs, back up calibration and inspection data from the instrument, and perform basic operations such as instrument firmware upgrades and screen captures.

MicroSD

The EPOCH 650 utilizes an external microSD memory card (2 GB included, up to 64 GB supported) for both onboard and removable memory. Through removable memory, you are able to share files between instruments, as well as output reports in various formats. A second 2 GB microSD card is mounted to the PC board inside the instrument, and is responsible for all onboard data storage. In the event the instrument is damaged beyond repair, this microSD card can be removed at an authorized service center, allowing the operator to recover critical data from the damaged instrument.

Accessories

  • Included: EPOCH 650 Digital ultrasonic flaw detector, AC or battery operation
  • Included: Charger/AC adapter (100 VAC, 115 VAC, 230 VAC, 50 Hz or 60 Hz)
  • Included: Rechargeable lithium-ion battery
  • Included: Transport case
  • Included: USB cable
  • Included: Quick reference card
  • Included: Comprehensive operation manual (CD)
  • Included: If you work in explosive atmospheres, the EPOCH 650 Ex flaw detector conforms to the requirements of the ATEX directive. For more information, read our FAQ on the ATEX directive.
  • 600-BAT-L-2 (U8760058): Rechargeable lithium-ion battery
  • EP4/CH (U8140055): Chest harness
  • 600-TC (U8780294): Transport case
  • CBAS-10668-0060 (Q7790012): RS232 communication cable
  • DSUB-HD15-6 (U8780333): Digital output cable
  • 600-C-VGA-5 (U8780298): VGA output cable
  • MICROSD-ADP-2GB (U8779307): 2 GB microSD memory card
  • 600-SC-K (U8780334): Soft carrying case with pouch (knob version)
  • 600-SC-N (U8779879): Soft carrying case with pouch (navigation pad version)
  • N600-EXTALM (U8780332): External alarm beeper
  • CBAS-10669-0010 (Q7790008): Encoder cable for B-scan buggy (10 feet, other lengths available)

Applications

Inspection scenarios where the EPOCH 650 Ultrasonic Flaw Detector is used:

Spot Weld Testing

Automotive

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Laminar Cracking in Fiberglass

Aerospace

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Bond Testing in Composite Power Line Insulators

Aerospace

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Phase Shift Test for Bond Integrity

Aerospace

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Ringdown Test for Bond Integrity

Aerospace

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Ultrasonic Velocity and Attenuation Measurements in Geological Samples

Oil & Gas

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Normal Incidence Shear Wave Transducers

Aerospace

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Hyperier® Barrier Material in Polyethylene Fuel Tanks

Aerospace

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Ultrasonic Inspection of Babbitt Bearing Liners

Mining & Metals

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Void Detection in Molded Plastic Parts

Manufacturing

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Raising the Bar for Gold Bullion Testing

Oil & Gas

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Oil Well Down Hole Drilling Tool Inspection

Oil & Gas

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Braze Joint Testing

Mining & Metals

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Cracking in Ceramic Diesel Particulate Filters

Power Generation

Evident Industrial Resources These complex ceramic structures can potentially crack during manufacturing, handling, or in service, causing reduced performance or failure that can…

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Effects of Long Cables in Ultrasonic Testing with Single Element Transducers

Mining & Metals

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Ultrasonic Testing in the Foundry Industry

Automotive

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Measuring Nodularity in Cast Iron Using Ultrasonic Testing

Automotive

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Measuring the Thickness of Rubber Tires

Automotive

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Thickness Testing of Reinforced Rubber Conveyor Belts

Mining & Metals

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Thickness Measurements and Flaw Detection of Ceramics

Aerospace

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Ultrasonic Measurements of Liquids

Oil & Gas

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High-Temperature Ultrasonic Testing

Oil & Gas

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Corrosion Thickness Gauging with Dual Element Transducers

Oil & Gas

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Measuring Internal Oxide Scale in Boiler Tubes

Oil & Gas

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Measuring the Wall Thickness of Steam Boiler Tubes with EMAT Transducers

Oil & Gas

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Wind Turbine Inspection Solutions

Aerospace

Save Time and Reduce Your Inspection Costs with Portable and Tailored Solutions

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Corrosion Inspection Solutions

Oil & Gas

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Composite Inspection Solutions

Aerospace

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Weld Inspection Solutions

Automotive

Advanced Solutions to Meet the Highest Standards

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Resources

Product Resources

Brochures

EPOCH 650 Ultrasonic Flaw Detector (EN)
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EPOCH 650 Ultrasonic Flaw Detector (FR)
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DC1–DC5 Dual Element Corrosion Transducers (EN)
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DC1–DC5 Dual Element Corrosion Transducers (FR)
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User Manuals

EPOCH 650 Getting Started (FR)
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EPOCH 650 Getting Started (EN)
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EPOCH 650 Ultrasonic Flaw Detector User’s Manual (EN)
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EPOCH 650 Ultrasonic Flaw Detector User’s Manual (FR)
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